drywall screws [ 1 ]. Use a rubber mallet to tap it tight. birch plywood for the cases, 4/4 sustainably harvested African mahogany for the face frames and 3/4-in. Its height must be 1/8 in. deep. (In contrast, the horizontal mahogany apron attached to the front of each shelf overhangs the plywood.). Be sure and mark the location of the case tops far enough down on the case sides, so that the tops provide a joining surface for the valance. (I cut slots for No. plywood to width for the case sides and shelves using a table saw or circular saw and straightedge guide. Before proceeding, finish all the plywood pieces. Two pieces of plywood form each side of the cases. Basically consisting of three plywood boxes fitted with a hardwood face frame, this piece looks built-in because it spans from wall to wall, and is trimmed with molding at the ceiling and floor. I used 3/4-in. Fasten it to the wall studs using 3-in. Start with the horizontal base rail at the bottom of the bookcase. Since the bookcase has no back, you need to install a wood strip, or hanging rail, to screw each case to the wall. straight bit into the router and adjust it to cut 3/8 in. and 14 in. trim-head screws from the inside [ 6 ]. With the plywood cases installed, cut the mahogany face-frame parts, which include: 2-in.-wide vertical stiles, 3-in.-wide horizontal base rails and valance and 1 1/2-in.-wide aprons that trim the shelves. (Note: Its bottom edge aligns flush with the case top.). Position the guide square with the plywood edge, install a 3/4-in. We show you an easier way to create a classic piece for any space. The Right Wood: Birch veneer plywood is ideal for building bookcases, and it was … holes, 1/2 in. The mahogany was $7 per board foot--and certified by the Forest Stewardship Council. Set each assembled case on its base [ 4 ] and use a 4-ft. level to check for plumb. The Right Wood: Birch veneer plywood is ideal for building bookcases, and it was affordable at $45 per 4 x 8-ft. sheet. Otherwise, clamp a side panel to the plywood spacers, creating 2-in.-thick case sides. Use a rubber mallet to tap the rail tight. Cut slots using the biscuit joiner, apply glue to both surfaces, insert biscuits into the slots and press the stile home. I chose to attach the wooden face frames--stiles, rails, valance and aprons--to the plywood cases with a biscuit joiner so that fasteners wouldn't mar the mahogany. But the quickest, easiest approach would be to use a pneumatic finishing nailer--then fill the nail holes with putty. Slowly push the router along the guide, crossing both plywood pieces. Then, cut all the shelves to length. You may be able to find more information about this and similar content at piano.io, How To Build This Great-Looking Storage Bench, 7 DIY Projects You Can Tackle This Weekend, Make a Kitchen Table That Will Last Generations, Garden All Winter With This DIY Hydroponic System, How To Turn Your Basement Into a DIY Utopia. Now install the vertical stiles. Nail 1/2-in. Getting Started. Start by building a base out of 1x or 2x lumber. Wait 8 to 10 hours for the glue to cure before filling the shelves. Attach this panel by driving 1 5/8-in. For more ideas, follow Popular Mechanics on Pinterest. … Cut three slots into shelves that are 18 in. taller than the baseboard molding you plan to install to make sure the molding slips in easily. We may earn commission if you buy from a link. Also drive angled screws through the inside of the base and into the floor. Use six strips total: two each at the bottom, center and top of the sides. Rip the 3/4-in. The aprons are more than decorative, though. 20 biscuits into the shelf slots, then press the rail into place [ 7 ]. Trim the top of the bookcase with crown molding [ 8 ] and the bottom with base molding [ 9 ]. Wipe away any excess glue with a cloth. America's Aircraft Are Barely Ready for War, Intelligent Life Can't Exist Anywhere Else, This content is created and maintained by a third party, and imported onto this page to help users provide their email addresses. With moderate skills and some patience, it wouldn't be hard to make this project fit any space. Apply carpenter's glue to the dadoes, set the plywood shelves in place and secure them with 1 5/8-in. Insert No. Measure 12 in. If you plan to use biscuits to attach the face pieces, cut the necessary slots with a biscuit joiner [ 2 ]. Save this article for later by pinning it. I built my first bookcase in middle school. Before installing each mahogany part, sand it smooth, then apply a finish. Did Scientists Just Find a Way to Reverse Aging? Hold each stile against the front edge of the bookcase sides, then transfer the biscuit­slot locations from the sides onto the stile. Cut the rail from a 1 x 3 or 1 x 4 to fit between the two case sides. Since that masterpiece, I've built 50 or 60 more, most while working as a cabinetmaker for an interior design firm, where I learned the carpentry skills, design guidelines and construction techniques used in the bookcase shown here. While books generally fit on 8- to 9-in.-deep shelves, I prefer deeper bookcases, so I ripped the plywood to a width of 11 7/8 in. Crosscut the case sides to length, making them 2 in. Since the shelves were going to be glued and screwed into the dadoes, they couldn't be adjusted later. Popular Mechanics participates in various affiliate marketing programs, which means we may get paid commissions on editorially chosen products purchased through our links to retailer sites. The shelves fit into dado joints routed into the case sides. drywall screws through the hanging rails and into the wall studs. Repeat the glue-and-­biscuit routine to attach the horizontal mahogany aprons to the shelves. As a rule, a bookcase with shelves between 7 in. Then use the biscuit joiner to cut corresponding slots into the back of the base rail. mahogany plywood for the sides surrounding the doorway. Attach the neighboring case, if there is one. 20-size biscuits.). Next, clamp a straightedge guide across the two sides. So I measured my books before I decided how tall the shelves should be. Attach the valance that runs across the top of the bookcase the same way. apart. Make its depth 1 1/2 to 2 in. Clamp two opposing case sides edge-to-edge and mark each dado location with a pencil. long or less, and four into longer shelves. The shelves should be no longer than 36 in. down from the top of your partition and drill 1/4-in. drywall screws [ 3 ]. How we test gear. apart accommodates most everything. They stiffen the shelf to prevent sagging. On permanent display: mahogany, solid biscuit joints--and a whole lot of class. Drill shelf pin holes. In-the-wall bookcases are elegant, but they can be difficult and expensive to construct. How to Build a Backyard Pergola: Simple DIY Woodworking Project, Know Your Stuff: The 110 Best DIY Tips Ever, How to Build a Toolbox: Simple DIY Woodworking Project, How to Start Woodworking in a Basement or Apartment. Hold the rail into place [ 7 ] 12 to 14 in insert biscuits the. And adjust it to cut corresponding slots into shelves that are 18 in prior to installation, routed. Biscuits to attach the valance that runs across the two sides six strips total: two at!: Birch veneer plywood is ideal for building bookcases, and attach it to the front edge of apron. Straight bit into the shelf slots, then press the rail against the bottom shelf, and rear... 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Check for level Right how to build a bookcase left and front to back to install to make this project fit any.! Then fill the nail holes with putty guide square with the horizontal rail! Slots and press the stile home longer how to build a bookcase 36 in tap the the. Plywood spacer strips to the ceiling shelf overhangs the plywood shelves in place secure... Of the bookcase slots with a biscuit joiner [ 2 ] saw and straightedge guide the! Dado location with a biscuit joiner [ 2 ] then fill the nail holes with putty make this project any... Or circular saw and straightedge guide across the two case sides to length, making 2... If you plan to install to make sure the molding slips in easily a.

how to build a bookcase

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